
550-767Gestalteter Arbeitsplatz fürSeitenairbag - SollreißnahtEngineered work station forside airbag tearing seamBedienanleitung / Operating instructi
5. Operation5.1 Threading the needle threadCAUTION: DANGER OF INJURY!Turn off the main switch!The needle thread may only be threaded with the machine
–Pass the thread through guide 7 and anti-clockwise aroundprethread-tensioning spring-tensioner 8. Pass the thread throughguide 7 again.–Pass the thre
5.2 Adjusting the needle thread tensionThe tension must be set according to the requirements of themanufacturer of seat-covers. The cross-over point s
5.3 Opening the needle-thread tensionThe needle-thread tension is automatically opened when the thread iscut.–Press button 2 manually or press down th
5.4 Winding on the hoo threadCAUTION:Only special bobbins suitable for this type of machine may be used!The matt side of the bobbin–Place the needle-t
5.5 Threading the bobbin threadCAUTION: danger of injury!Turn off the main switch!The bobbin thread may only be threaded when the sewing machine isswi
5.7 Replacing the needleCAUTION: danger of injury!Turn off the main switch!The needle may only be threaded and replaced when the sewingmachine is swit
5.8 Lifting and locking the sewing feetThe sewing feet can be raised mechanically or pneumatically.Mechanical operation–Swivel lever 2 downwards.Pneum
5.9 Adjusting the sewing-foot strokeThe stroke height 1 of the sewing-foot can be adjusted via the TouchScreen Monitor in the “seam types” menu in fou
HINT!The sewing-foot pressure can only be altered when knob 3(clamping block) is released: see the Servicing instructions.5.11 Adjusting the stitch le
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5.13 RFW 13–3 bobbin thread monitorThe bobbin thread monitor monitors the quantity of thread on thebobbin. A signal is issued on the PC when only a sm
HintIf the empty bobbin is not replaced by a full one, the s ignal reappearson the monitor at the end of the next s eam.–Wind on the bobbin thread.The
5.14 HP 13–10 electro-pneumatic rapid stroke adjustmentThe sewing-foot stroke and stitch rate are interdependent. The controlunit detects what foot-st
6. Operation of the rupture-seam visualisation facilityThe program is operated by touching the appropriate field on the TouchScreen Monitor 1.Access t
Logging on w ithout a bar code card–The operator can also log on manually as follows:–Press the “Access” field.––Press the “Access” field.–Enter name
Registering a new operator or a new bar code cardBefore a new operator can work on the sewing unit he must beregistered with the system. The registeri
Deleting an operatorIn order to carry out this operation the user must have security level 2.–Log on to the s ystem.–Press the “Access” field.–Press t
6.2 Seam-type function–The “Seam types” field enables new seam types to be created andexisting seam types to be edited or deleted.6.2.1 Creating a new
–Touch “Seam-type code” field 2.The following entry mask is displayed.–Enter the seam-type code.–Press the “Return” button.–Touch “Seam-type name” fie
–Press the “OK” field.The screen containing the seam sections box is displayed.–Select number of seam sections, e.g. 3.–Press the “OK” field.The new s
ForewordThis instruction manual is intended to help the user to become familiarwith the machine and take advantage of its application possibilities in
–Select the individual seam sections by clicking on them and enterthe appropriate seam parameters.Monitored (red) Not monitored(green)Selectedseam sec
–Click the new seam section field to select and enter the appropriateseam parameters.–When the seam parameters have been set, press the “Saveseam-type
6.2.2 Edit seam type–Press the “Edit seam type” field.A list of available seam types with their alteration status isdisplayed.–From the list of seam t
6.2.3 Copy seam type–Press the “Copy seam type” field.A list of available seam types with their alteration status isdisplayed.–From the list of seam t
6.2.4 Delete seam type–Press the “Delete seam types” field.A list of available seam types with their alteration status isdisplayed.–From the list of s
6.3 Database functionCompleted seams are recorded and the data filed in a database.The “database” field enables these recorded files to be displayed,p
“Copy” fieldThe selected day file is copied into a designated directory.“Help” fieldA list of error codes is displayed ( see 6.6).“Thread tension” fie
6.4 Check functionFunctions relating to preserving and restoring data, to informationabout sewing materials and to the testing, adjustment and setting
“Print BC Label” fieldWhen this function is activated a barcode label is printed out by thelabel printer.“Backup record database” fieldWhen this funct
“Setup” fieldWhen this function is activated system settings can be entered.“General settings”When this function is activated the language is selected
General safety instructionsThe non-observance of the following safety instructions can cause bodily injuries or damages to the machine.1. The machine
“Barcode” fieldBarcode definitions can be modified, saved or loaded via the “Barcode”field.Masks are placed to determine the relevant barcode digits.C
“Label” fieldThe layout of the end label can be defined via the “Layout” field. W hichbarcode information is to be printed is determined here.Addition
“Yarns” fieldWhen this function is activated a database containing the yarnsdesignated for use with the system is displayed.New yarns can be entered,
–Touch the “Scan” field.The following screen is displayed:–Scan-in the yarn barcode using the hand-held scanner.–Press the “OK” field".The new ya
“Print DB” fieldWhen this function is activated the seam database is printed out (onlyif a printer is connected and activated in the setup).“Display D
“SM-Kali” and “ELTEX-Kali” fieldsIf the component “Calibration check” is activated in the set-up, the userwill be asked at certain times to check and
–Press the “Ref.” field.The step motor will move to an average stitch length.–Press “Enter 100 stitches+length” field.The following window is displaye
“E/A” fieldWhen this function is activated system inputs and outputs can betested.“Scanner” fieldWhen this function is activated the barcode-scanner c
“EFKA” fieldThis function allows all of the functions of the EFKA d.c. motor to bechecked.The settings made, e.g. initial lock-stitches, final lock-st
Uninterruptible pow er supply functionThe emergency power supply enables the integrated sewing unit tocontinue in operation for up to 30 minutes even
Contents Page:Preface and general safety instructionsPart 1: Operating Instructions, Class 550-767(Edition: 10.2007)1. Items delivered ...
6.5 Needle-thread tension tolerance rangeIn monitored seam ranges, the needle-thread tension values arecompared during operations with a pre-set toler
–Carry out another test seam.On completion of the seam, the fields 1 must still be displayed ingreen, otherwise the entries must be adjusted once more
6.6 Error codesEC10000 fault clearance by supervisorEC20000 check thread tensioner (not in use at present)EC21000 forced thread-cutting in a rupture s
6.7 Setting the end-label barcodesThe operator must have security level 2 in order to carry out changesin the barcode labelling system.–Log on to the
N5 daily number of pieces (five-digit); e.g.: 12345 = 12345N6 daily number of pieces (six-digit); e.g.: 123456 = 123456CP the number of digits and the
Extended label printing (EXTLabel.txt)This option allows the information compiled on the list to be printedadditionally on the end label.The desired i
6.8 Setting the end-label layoutThe operator must have security level 2 in order to carry out changesin the barcode labelling system.–Log on to the s
6.9 Adjusting barcode definitionsThe operator must have security level 2 in order to carry out changesin the barcode labelling system.–Log on to the s
E.g.:·Primary barcode:(scanned in by manual scanner)11112233001234567890·Primary-barcode identifier in the “Primary- barcode identifier A”field (mater
The ID number is used to retrieve the parameters from the database(here: stitch type with ID number 33).HINTFrom the software version 550-767A07 onwar
11112233001234567890 11112333001234567890“Primary barcode mask L/R” field:00000000110000000000 00000000110000000000ID number:00 00The ID numbers are t
7. SewingCAUTION:Sewing may only be carried out on a fully-assembled sewing ?unit withall protective devices fitted!Sw itching on the sew ing unit–Pre
–Enter the bobbin number (engraved on the bobbin).Logging onto the system–The operator logs on by wiping his bar code card through themagnetic-card re
Sew ing–Press the “Sewing” field.–Scaninthepiecestobesewn.Up to nine (9) more barcodes can be defined in advance.All previously defined barcodes must
627.1 Label scanner (optional)A label scanner 1 can be fitted to the head of the sewing unit as anoptional extra.–At the end of the seam the scanner c
8. MaintenanceCAUTION: DANGER OF INJURY!Turn off the main switch.Maintenance of the sewing unit may only be undertaken with themachine turned off!8.1
8.2 OilingCAUTION: DANGER OF INJURY!Oil can cause skin eruptions.Avoid protracted contact with the skin.In the event of contact, thoroughly wash the a
1. Product descriptionThe DÜRKOPP ADLER class 550-767 is an engineered sewing stationwith the following features:·flat-bed double-lockstitch sewing ma
3. Equipment3.1 Basic equipmentThe class 550—767 sewing unit is supplied w ith the following basicequipment:RAP 13-2 Electro-pneumatic bar tack and se
4. Technical dataStitch type: 301 / double lockstitchNumber of needles: 1Needle system: 134-35Needle size1: 110-170 NmThread thicknesses1- Cotton: 12/
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